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Ben gasket harbor freight JMR King Dollar painting proseal

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Not again!

Leaking at the outboard rib of the right tank…auuugh!

It looks like I’ll try to go in through the filler hole with a few toothbrushes full of proseal. Unfortunately, I need to recruit a small-handed individual since mine are far too fat!

No leaks! No leaks!

Well, at least I *think* there are no leaks in the left tank.

All the leaking I could detect was through the fuel cap, but as long as that wasn’t sealed, there was no way to determine whether other pathways were still open.

I finally figured out how to seal up the filler cap (used transparent [...]

Still a leak...

Well, that stinks.

After patching the leak in the inboard end of the tank, I was sure that my balloon would hold air. And it did…

…for a couple of hours. I left it inflated with no obvious signs of trouble after watching for 30 minutes or so. When I returned about two hours later, the balloon [...]

Order list

Need to get stuff I’ve screwed up over the past couple weeks:

3 cork gaskets @$4.70 ea. (Van’s) …I sacrificed one Sunday + a couple extra just in case
24 stainless steel replacements for AN515-R8R, socket cap
McMaster 92949A194 $5.55/100
Grainger 2WB73 $7.66/100

3 K1000-3 platenuts (Van’s) $.50 ea …seem to be missing one for the z-bracket on a [...]

Doing the right thing

Well, I decided to do the only thing that was really right. I pried off the access panel to the inboard end of the tank (damn that proseal sticks tight!), inserted a King Dollar mirror, shined in a bright light, and prosealed the hell out of the joint where the leak was!

I’ll let that dry [...]

Patch #1: working?

Went in on Monday to check how well our patch would hold.
Before I started, I was determined to find a better way to seal off the fuel cap. A thin sheet of closed-cell foam (probably used to pack something-or-other) seemed to have potential. I doubled it over once, stuck it in the filler hole, and [...]